What is copper-clad aluminum (CCA)?

Copper-clad aluminum (CCA) is a composite material consisting of an aluminum core bonded with a layer of copper. This combination leverages the excellent conductivity of copper and the lightweight properties of aluminum, making it suitable for various electrical applications.

What are the advantages of using copper-clad aluminum?

CCA offers several benefits, including reduced weight compared to pure copper, cost-effectiveness, and good electrical conductivity. It's also easier to process and install, making it a popular choice in industries where weight and cost are critical factors.

Where is copper-clad aluminum commonly used?

CCA is widely used in applications such as coaxial cables, power cables, enameled wires, and other electrical conductors. Its properties make it ideal for use in telecommunications, automotive, and power distribution industries.

How does CCA compare to pure copper in terms of conductivity?

While CCA has lower conductivity than pure copper, it still maintains sufficient conductivity for many applications. The copper layer ensures good surface conductivity, which is beneficial for high-frequency signal transmission.

Is copper-clad aluminum compliant with industry standards?

Yes, CCA products are manufactured to meet various industry standards, ensuring their reliability and performance in designated applications. It's important to consult specific product specifications for detailed compliance information.

Copper Clad truc tiep bong da anh Supplier- CCA Wire, Plate, Busbar

Copper clad truc tiep bong da anh is a bimetallic conductor that permanently bonds a layer of copper onto an truc tiep bong da anh core.

It combines the excellent conductivity of copper with the lightweight advantages of truc tiep bong da anh.

Compared to pure copper, it cuts material costs by over 40% and significantly reduces weight—making it an ideal alternative for power, telecom, and new energy applications.

copper clad truc tiep bong da anh

Contact us for copper clad truc tiep bong da anh solutions

Free sample support to help you verify quality before ordering.
Fast response—standard products quoted within 24 hours.
Flexible OEM/ODM services to meet diverse project needs.
Full-process follow-up from selection to delivery for a smoother, worry-free purchase.

Send us your specifications or drawings—we'll get back to you quickly with expert advice and a precise quote.Quick Quote

Popular copper clad truc tiep bong da anh products

Copper Clad ket qua truc tiep bong da CCA Wire

CCA wire has an truc tiep bong da anh core with 10% or 15% copper.It’s lightweight, highly conductive, and easier to solder than pure copper.

Copper Clad truc tiep bong da anh Wire (CCA)

truc tiep bong da anh Aluminium Busbar CCA

Copper Clad xem bong da truc tiep

CCA busbar is made by extruding a solid truc tiep bong da anh core with a high-conductivity copper layer.It combines the strengths of both metals—high conductivity with reduced weight.

xem truc tiep bong da toc do cao, Copper, Copper-xem

Copper-truc tiep bong da anh transition products prevent galvanic corrosion in power equipment and come in side-by-side or embedded structures, with customizable sizes from 0.2mm to 20mm thick.

Copper truc tiep bong da anh Transition Busbar

Copper Clad link truc tiep bong da Plate

Copper clad truc tiep bong da anh plate offers over 92% conductivity, excellent strength, heat and corrosion resistance, and cost savings up to 64% compared to pure copper.

Copper Clad xem truc tiep bong da Strip

Copper clad truc tiep bong da anh strip delivers high conductivity, flexibility, and corrosion resistance with significant weight and cost savings.

Copper truc tiep bong da anh Heat Sink

Copper-truc tiep bong da anh heat sinks combine copper’s high thermal conductivity with truc tiep bong da anh’s lightweight, offering efficient and cost-effective cooling solutions.

Copper-Aluminium Bimetal Clad Cable Lugs

Copper-aluminium bimetal clad cable lugs ensure reliable conductivity and corrosion resistance for truc tiep bong da anh-copper cable transitions.

truc tiep bong da anh-Aluminium Bimetal Clad Cable Lugs

truc tiep bong da anh-Aluminium Bimetal Clad Washer

Copper-Aluminium Bimetal Clad Washer

This washer bonds copper and truc tiep bong da anh sides to ensure conductivity and prevent galvanic corrosion.

Insulated Enameled

Enameled CCA wire combines the light weight of truc tiep bong da anh with the conductivity of copper and high insulation performance, ideal for coils, motors, and transformers.

truc tiep ket qua bong da Overhead Line

Copper clad truc tiep bong da anh cable offers high conductivity with reduced weight and lower cost.

Capacitor Foil for the Electronics Industry

Combining high conductivity and light weight, it's widely used in battery current collectors, EMI shielding, and flexible circuits.

We offer a wide range of copper-truc tiep bong da anh products and support custom solutions—contact us to discuss your specific requirements.

Copper truc tiep bong da anh Flexible Connector

High Speed Rail Grounding Block

Custom Shaped Copper truc tiep bong da anh Composite

Copper Clad Aluminium Row

Copper Clad truc tiep bong da anh Earthing Block

Copper Clad truc tiep bong da anh Earthing Boss

Copper-truc tiep bong da anh Composite Plate and Tube

Copper truc tiep bong da anh Bimetallic Connector

Copper truc tiep bong da anh Bimetallic LiB Terminal

In addition to copper-truc tiep bong da anh composites, we offer a wide range of bimetallic products and accept custom orders of all kinds.Quick Quote

truc tiep bong da anh-clad nickel

Nickel-clad copper

truc tiep bong da anh-clad steel

truc tiep bong da anh-clad titanium

Copper truc tiep bong da anh Bimetal

Nickel Clad Steel

Product advantages: copper clad truc tiep bong da anh, the ideal balance of performance and cost

Choosing Copper Clad truc tiep bong da anh means achieving the perfect balance between performance, cost, and efficiency:

The copper layer provides stable conductivity, meeting the high electrical demands of power and electronics applications.
Compared to pure copper, CCA is about 40% lighter, making it ideal for projects requiring weight reduction, such as in new energy, automotive, and aerospace industries.
Material costs are significantly lower than pure copper for the same volume, making it ideal for large-scale procurement and budget control.
The truc tiep bong da anh core offers excellent mechanical strength and ductility, suitable for further processing such as bending and stamping.
Supports various processing methods, including cutting, stretching, stamping, and surface treatment, adaptable to different product structures.

electrical application

Copper clad truc tiep bong da anh applications

Copper Clad truc tiep bong da anh, with its excellent conductivity, lightweight properties, and cost-effectiveness, is widely used across multiple key industries.

We can customize copper clad truc tiep bong da anh solutions based on your application needs—contact us today to get started.Quick Quote

Power Systems

Used in cable conductors, busbars, and similar applications, it reduces wiring burden and material costs while meeting high current carrying demands.

Telecommunication Equipment

Commonly used in coaxial cables, signal connection wires, and similar structures, the copper layer ensures stable high-frequency transmission, while the truc tiep bong da anh core effectively reduces system weight.

New Energy Vehicles

Used for battery tabs and conductive rails, such as copper clad truc tiep bong da anh wire for automotive, meeting the dual demands of lightweight design and reliable conductivity.

HVAC & Heat Exchange

Copper-truc tiep bong da anh composite tubes offer excellent thermal conductivity, making them suitable for air conditioning condenser systems, heat dissipation modules, and more.

Consumer Electronics

Used in flexible circuit boards, connectors, and other precision electronic components, achieving the perfect integration of conductivity and mechanical performance.

Lithium Battery Manufacturing

Used as current collectors, such as copper clad truc tiep bong da anh battery cable, providing stable connections for power batteries and improving energy conversion efficiency.

Copper Clad truc tiep bong da anh Manufacturing Processes

Roll bonding

Suitable for continuous products such as strips, busbars, and foils, copper and truc tiep bong da anh are firmly bonded under high temperature and pressure, ensuring a uniform and dense bonding surface, ideal for large-scale, high-efficiency production.

Explosive welding

Uses explosive shock waves to create instant high pressure, achieving molecular-level bonding between copper and truc tiep bong da anh.

This process provides extremely high bonding strength and is widely used for thick plates, structural components, and applications requiring high reliability.

Diffusion bonding

Involves high temperature and pressure in a vacuum or inert atmosphere to allow copper and truc tiep bong da anh atoms to interdiffuse.

This results in a clean interface, making it ideal for industries with high corrosion resistance and long-term stability requirements (such as new energy and battery connections).

Co-extrusion

Copper and truc tiep bong da anh cores are simultaneously extruded through a mold, ideal for producing copper-clad truc tiep bong da anh wire and busbars, offering dense bonding and high extrusion efficiency.

Copper-truc tiep bong da anh composite processing guide

Cutting

Saw cutting is recommended with fine-tooth blades and proper cooling. For punch cutting, use flat dies and keep the workpiece level.

Drilling & Punching

Ensure proper die clearance to avoid burrs or delamination. Use multi-hole dies with stripper plates for multiple holes.

Support the workpiece when drilling, exit slowly, and apply coolant.

Bending

Follow the recommended bend radius, and adjust the die’s R angle based on thickness. Avoid sharp corners or folds to prevent conductivity issues.

Welding

Strip the copper layer to expose the truc tiep bong da anh before welding. Use AC TIG welding, followed by sandblasting and copper thermal spraying.

Riveting

Use extended rivets. The hole diameter should be 0.15–0.2 mm smaller than the rivet.

Surface Treatment

Passivation and plating options include zinc, nickel, and silver. Protect exposed truc tiep bong da anh ends before acid treatment to avoid corrosion.

Fastening

Use oversized washers and apply moderate torque to bolts.

Why Choose Chalco?

In the field of copper clad truc tiep bong da anh materials, we not only provide high-quality products but also strive to create long-term, stable cooperation value for our customers:

High-quality bonding technology

We use advanced processes such as roll bonding, explosive welding, and diffusion bonding to ensure strong bonding and stable performance, certified by quality systems like ISO 9001.

Full range of specifications and custom solutions

We offer various forms including wire, strip, busbar, plate, and foil. Custom sizes, thicknesses, copper-truc tiep bong da anh ratios, and surface treatments are available to meet specific industry needs.

Extensive export experience, serving global clients

We have established long-term partnerships with clients in North America, Europe, South America, the Middle East, and Southeast Asia.

We understand different national standards and packaging requirements, ensuring reliable delivery and efficient communication.

Original material reports and technical support

Each batch comes with an original material certificate (MTC). Third-party testing (e.g. SGS) is available upon request, along with technical support to assist with material selection and application, helping to drive project success.

Whether you're a large-scale power engineering contractor or a precision electronics component manufacturer, we provide professional, efficient, and reliable copper-truc tiep bong da anh composite material solutions.Quick Quote

Trusted by global partners

We are proud to be a trusted copper-truc tiep bong da anh solution provider for leading companies and contractors worldwide—especially in power transmission, battery, and industrial sectors:

ABB – global leader in electrification and automation
Schneider Electric – advanced energy management solutions
Siemens – power systems and smart infrastructure
International cable manufacturers and EPC contractors across North America, Europe, Southeast Asia, and the Middle East.

Trusted by global partner

Transportation and packaging: safe, reliable, and worry-free global shipping

To ensure the surface integrity and dimensional stability of copper clad truc tiep bong da anh products during transportation, we have established strict packaging standards:

All products are wrapped with waterproof plastic film and foam padding for multi-layer protection, effectively preventing moisture, impact, and scratches.
Products are cut to customer specifications, with labels including alloy grade, dimensions, batch number, and more for easy identification and warehouse management.
Bulk exports are packed in wooden boxes or pallets that meet international shipping standards, reinforced with straps and stretch film, suitable for sea, air, or land transportation.
We offer customized packaging solutions, including logo-branded packaging film, anti-counterfeit labels, and barcode systems to enhance brand image and supply chain efficiency.

Transportation truc tiep bong da anh packaging

Frequently asked questions (FAQ)

Does copper clad truc tiep bong da anh oxidize easily?

Our copper clad truc tiep bong da anh products undergo strict interface bonding and anti-oxidation treatments, ensuring a dense and stable bond.

In dry or normal environments, electrochemical corrosion does not occur, making them ideal for long-term use in electrical systems.

How does it compare to pure copper conductors in performance?

Copper clad truc tiep bong da anh achieves 85%–92% of the conductivity of pure copper but is lighter and more cost-effective.

It can fully replace pure copper in most electrical and telecom applications, making it ideal for customers seeking both conductivity, lightweight design, and cost savings.

Do you offer custom sizes and copper-truc tiep bong da anh ratios?

Yes, as an experienced copper clad truc tiep bong da anh wire manufacturer, we offer custom wire diameters, thicknesses, copper layer ratios, lengths, and other parameters to meet the unique needs of various projects.

What is the minimum order quantity (MOQ)?

We offer flexible MOQ options, with standard products available for orders as low as a few hundred kilograms.

MOQ for custom products depends on specifications, materials, and processes. Please contact us for exact details.

What is the copper clad truc tiep bong da anh wire price?

Prices vary depending on the copper layer thickness, product form (wire, strip, busbar), alloy type, and order quantity.

Send us your specifications, and we will provide an accurate quote within 24 hours.