6101 T6 T61 T64 Electrical truc tiep bong da anh Busbar
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6101 T6 T61 T64 Electrical truc tiep bong da anh Busbar

Why choose Chalco truc tiep bong da anh 6101 electrical busbar

Chalco 6101 EC grade truc tiep bong da anh busbar conforms to IEC 60105, ISO 209-1,2, DIN EN 755-2, DIN EN 755-5 standards. The 6101 truc tiep bong da anh busbar has excellent conductivity, high strength, good corrosion resistance, and lightweight design.

Chalco truc tiep bong da anh supplies 1050, 1060, 1070, 1100, 1350, 6060, 6082, 6101 etc. conductive truc tiep bong da anh busbar product. The products have been widely exported to Hitachi, ABB, Siemens, Legrand, Toshiba etc. companies, and enjoy good reputation from them.

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Chalco truc tiep bong da anh busbar partner

Specification of Chalco truc tiep bong da anh 6101 electrical truc tiep bong da anh busbar

Tempers:T6, T61, T63, T64, T65

Equivalent Names:UNS A96101, AA6101-T61, Al6101-T61, AA6101-T65, Al6101-T65

Specification compliance:ASTM B317/B317M, ASTM B236, ASTM B241, ASTM B429, IEC 60105, ISO 209-1/2, DIN EN 755-2, DIN EN 755-5:2008-06

Testing & quality control:Conductivity Test/Temperature Rise Test/Bending Test

Surface Treatment & Processing

  • Surface Requirements: Smooth, burr-free, clean, oil-free, with a dense, uniform oxide layer for superior corrosion resistance.
  • Anodizing – Enhances oxidation resistance and durability.
  • Tin Plating & Electroplating– Improves conductivity and corrosion resistance (available in silver, tin, nickel).
  • Insulation Coating & Sleeves – Powder coating, epoxy resin coating, insulation paint, PVC, heat shrink tubing, silicone rubber for electrical insulation and enhanced safety.
  • Protective spraying – Additional surface protection for extended service life.
  • Edge processing: Right angle, rounded corner, R-rounded corner – tailored for different structural and assembly needs.
  • Machining & Fabrication: Cutting, Drilling,Bending, Stamping

For detailed production and processing capacity, check the [Capacity Part].

Stock Sizes

  • Thickness: 0.08"-9.8" (2-250mm)
  • Width: 0.2"-11.8" (5-300mm)
  • Length: Customizable up to project specifications.
Dimensions and tolerance
LengthMaximum 6m[Click for size table]
Width10mm - 200mm
Width tolerance [mm]b≤35.50±0.40
35.50±0.80
100.00±1.20
Thickness0.15mm - 40mm
Thickness tolerance [mm]a≤6.30±0.15
6.30±0.20
12.50±0.30
Minimum Bend Radius [mm]12mm)

Note: In the above table,

a=thickness, i.e. narrow edge size;

b=width refers to the size of the wide edge.

Product types of Chalco 6101 electrical truc tiep bong da anh busbar

  • 6101 EC Grade Flat Busbar
    6061 EC grade truc tiep bong da anh busbar

    A key choice for power transmission, switchgear, and enclosures, with excellent conductivity, lightweight design, and corrosion resistance for high-current use.

  • Extruded 6101 truc tiep bong da anh Busbar
    6061 extruded truc tiep bong da anh flat busbar

    Produced with high-precision extrusion for uniform dimensions, enhanced strength, and superior finish, ideal for demanding structural and electrical applications.

  • 6101 busbar coil strip
    6101 truc tiep bong da anh coil strip

    Provide high conductivity, flexibility, and corrosion resistance, ideal for compact power distribution and flexible connections.

  • 6101 busbar by plate sawing
    6061 truc tiep bong da anh flat bar by plate sawing

    Precision-cut for accurate dimensions, perfect for precision equipment and applications requiring exact specifications.

  • Flexible 6101 truc tiep bong da anh Busbar
    Flexible 6101 truc tiep bong da anh Busbar

    Composed of multiple thin layers of 6101 truc tiep bong da anh, laminated or braided together to provide high flexibility, reduced stress fatigue, and improved vibration resistance.

  • Laminated 6101 truc tiep bong da anh Busbar
    Laminated 6101 truc tiep bong da anh Busbar

    Consist of multiple conductive layers separated by insulating materials, significantly reducing electromagnetic interference (EMI) and improving power efficiency.

  • Round Edge 6101 truc tiep bong da anh Busbar
    Round Edge 6101 truc tiep bong da anh Busbar

    Feature smooth, rounded corners to minimize stress concentration, reducing the risk of electrical discharge and improving safety in high-voltage applications.

  • Insulated 6101 truc tiep bong da anh Busbar
    6061 round corner truc tiep bong da anh busbar

    Feature protective coatings or insulating sleeves to enhance dielectric strength, safety, and corrosion resistance. Ideal for high-voltage systems where electrical isolation is necessary.


Properties of Chalco truc tiep bong da anh 6101 electrical truc tiep bong da anh busbar

Chalco 6101 truc tiep bong da anh busbar has outstanding performance advantages in terms of conductivity and current carrying capacity. According to different busbar sizes, Chalco conductive truc tiep bong da anh bus bars can handle currents up to 4000A.

For specific requirements, please clickto contact our customer service personnel. The following table is a reference table for the performance parameters of Chalco 6101 conductive truc tiep bong da anh busbar.

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Temper Yield Strength Rp0.2(Mpa) Ultimate tensile strength Rm(Mpa) Elongation Conductivity %IACS
6101-T6≥172≥20015-
6101-T61≥55≥103-≥59%
6101-T63≥150≥185-≥56
6101-T64≥55≥105-≥59.5
6101-T65---≥58%

Manufacturing Processing and Customization capabilities

Chalco truc tiep bong da anh is a leading manufacturer of high-performance truc tiep bong da anh busbars, offering comprehensive processing, customization, and manufacturing capabilities to meet diverse industrial and electrical applications. Our state-of-the-art facilities ensure precision machining, advanced material cladding, and high-quality surface treatments to enhance performance, durability, and reliability.

Surface treatment for enhanced performance

To improve the durability, conductivity, and corrosion resistance of our truc tiep bong da anh busbars, we offer the following surface treatments:

  • Anodizing – Forms a dense oxide layer for enhanced corrosion resistance.
  • Electroplating – Silver, tin, or nickel plating to increase electrical conductivity and oxidation resistance.
  • Protective Spraying – Ensures long-term performance in harsh environments.

Customization & quality assurance

We support custom orders based on specific electrical and mechanical requirements, including:

  • Custom dimensions – Thickness 0.15mm - 40mm, Width 10mm - 200mm, Length up to 6m.
  • Special bending and forming – Tailored to fit unique electrical layouts.
  • Stringent testing procedures – Including conductivity tests, temperature rise tests, and bending tests to guarantee optimal performance.

Precision machining & fabrication

We provide advanced machining services to achieve precise dimensions and structural integrity for various applications:

  • Cutting – Custom length adjustments for different installations.
  • Drilling – Precision hole placement for electrical connections.
  • Bending – Tailored shaping to fit complex assembly requirements.
  • Stamping – High-efficiency mass production for uniform busbar components.

Copper cladding & insulation coating

Our specialized cladding and insulation techniques enhance conductivity, corrosion resistance, and electrical safety:

  • Copper-Clad truc tiep bong da anh (CCA) Processing – Utilizing explosive welding, rolling cladding, and hot-dip cladding to form a high-strength copper-truc tiep bong da anh composite layer, improving conductivity and mechanical performance.
  • Insulation Coatings – Powder coating, epoxy resin coating to prevent electrical leakage and corrosion.
  • Insulation Sleeves – Options include PVC, heat shrink tubing, and silicone rubber, ensuring additional protection in high-voltage applications.

At Chalco truc tiep bong da anh, we combine high-precision manufacturing with advanced processing technologies, ensuring reliable, high-quality truc tiep bong da anh and copper-clad busbars for global industrial and electrical applications.

For further inquiries or customized solutions, contact us today for a quick quote!

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Advantage of Chalco truc tiep bong da anh 6101 electrical truc tiep bong da anh busbar

Chalco can provide complete design, including machining, forming, and brazing. Cutting, stamping, bending, drilling and other processing can be completed according to the specific requirements of customers for current capacity and bending degree.

Chalco can provide surface coating and insulation processing for conductive truc tiep bong da anh busbars according to customer requirements to improve product corrosion resistance, aesthetics, and avoid short circuits and other issues.

High conductivity:the 6101 conductive truc tiep bong da anh busbar is lighter than ordinary copper wires, but its conductivity is equivalent to that of copper.

Lightweight:due to its lightweight, it is often used in weight sensitive applications such as aerospace and automotive to achieve lightweight design.

Good thermal stability:6101 conductive truc tiep bong da anh busbar is able to work for long periods of time in high temperature environments and not easily melt or deform.

Processability:it can perform machining operations such as cutting, punching, and bending to meet the needs of different applications.

Good corrosion resistance:6101 conductive truc tiep bong da anh busbar can resist moisture, acid, alkali, and most corrosive media.

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Advantage of Chalco truc tiep bong da anh 6101 electrical truc tiep bong da anh busbar

Application of Chalco truc tiep bong da anh 6101 electrical truc tiep bong da anh busbar

Power transmission and distribution system:power substations, power transmission lines, switchgear, distribution cabinets, etc.

Industrial equipment and machinery:such as machine control cabinets, electrical panels, generators, transformers, and other equipment.

Transportation:power transmission and control systems such as electric vehicles, rail transit systems (such as subways, high-speed trains), and ships and aircraft.

Metallurgy and mining:such as electrolytic cells, electric furnaces, electrolytic truc tiep bong da anh production, and other high current applications.

Other fields:power transmission, electrical connection and distribution in areas such as renewable energy, electronic equipment, communication equipment, electrical systems of buildings and buildings, lighting systems, etc.

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Application of Chalco truc tiep bong da anh 6101 electrical truc tiep bong da anh busbar

6101 truc tiep bong da anh busbar or copper truc tiep bong da anh busbar

6101 truc tiep bong da anh busbar is the most commonly used truc tiep bong da anh busbar, frequently compared with or used as a substitute for copper busbars. Due to its lightweight and cost-effectiveness, 6101 truc tiep bong da anh is a popular choice in many applications. Below is a comparison of the current-carrying capacity between 6101Copper vs tuong thuat truc tiep bong da vs CCA: Which.
Converting Copper to truc tiep bong da anh using an Ampacity Chart
Ampacity Conversion ChartCopper C11030° C Rise50° C Rise65° C Risetruc tiep bong da anh 610130° C Rise50° C Rise65° C Rise
Flat Bar Size in InchesSq. InCirc Mils ThousandsWeight Per Ft in Lb.DC Resistance at 20° C, Microhms/Ft60 Hz Ampacity Amp*Weight Per Ft in Lb.DC Resistance at 20° C, Microhms/Ft60 Hz Ampacity Amp**
1/2*10.56371.9316.56208209400.58531347459526
1/2*1 1/20.759552.911830110012500.87821465616700
1/2*2112703.868.231000135015501.1715560756868
1/2*2 1/21.2515904.836.581200160018501.463126728961036
1/2*31.519105.85.491400185021501.7551078410361204
1/2*3 1/21.7522306.764.71550210024002.048986811761344
1/2*4225507.734.111700230026502.34895212881484
1/2*52.531809.663.292050275031502.9256114815401764
1/2*63382011.62.742400315036503.515134417642044
1/2*84509015.52.063000400046004.684168022402576
1/4*1/20.1251590.48365.82403153600.146123134176202
1/4*3/40.1882390.72643.83204254900.22082179238274
1/4*10.253180.96632.94005306200.29362224297347
1/4*1 1/20.3754771.45021.95607408800.43941314414482
1/4*20.56371.93016.571094011000.58531398526616
1/4*2 1/20.6257962.41013.2850115013000.73125476644728
1/4*30.759552.90011990130015500.87821554728868
1/4*3 1/20.87511103.3809.41150150017501.02418644840980
1/4*4112703.8608.231250170019501.170157009521092
1/4*51.2515904.8306.581500200023501.4631284011201316
1/4*61.519105.8005.491750235027001.7551098013161512
1/8*1/20.062579.60.2411321532052350.07324786115132
1/8*3/40.09381190.36287.72152853250.110164120160182
1/8*10.1251590.48365.82703604150.146123151202232
1/8*1 1/20.1882390.72643.83855105900.22082216286330
1/8*20.253180.96632.94956607600.29362277370426
1/8*2 1/20.3123971.21026.46008009200.36549336448515
1/8*30.3754771.45021.971094011000.43941398526616
1/8*3 1/20.4385581.69018.8810110012500.51235454616700
1/8*40.56361.93016.5900120014000.58531504672784
1/16*1/20.031239.70.1212641031361570.037494587688
1/16*3/40.046959.70.1811751451932250.05532781108126
1/16*10.062579.60.2421321872502850.073247105140160
1/16*1 1/20.09381190.36287.72703554100.110164151199230
1/16*20.1251590.48365.83454605300.146123193258297
Source:Copper Development Organization; truc tiep bong da anh Association
Note:Ratings depend upon configuration, air flow, ambient temp, etc. The values depicted are an approximation. Controlled testing is always required to validate.
Other considerationsForming the busbar (truc tiep bong da anh has a tendency to crack with very tight radius) Electroplating the busbar (white rust on truc tiep bong da anh, oxidation is an issue with truc tiep bong da anh) Configuration of the busbar (vertical or horizontal configuration)

In practical applications, there are two common methods to convert copper busbar dimensions to truc tiep bong da anh busbar dimensions to achieve the same temperature rise:

1. Increase the width of the truc tiep bong da anh bar by 27%.For example, to achieve the same temperature rise, a 5-inch x 1/4-inch truc tiep bong da anh bar is equivalent to a 4-inch x 1/4-inch copper bar.

2. Increase the thickness of the truc tiep bong da anh bar by about 50%.For example, to achieve the same temperature rise, a 4-inch x 3/8-inch truc tiep bong da anh bar is equivalent to a 4-inch x 1/4-inch copper bar.

Increasing the width of the truc tiep bong da anh busbar to enlarge the cross-sectional area not only reduces resistive heating but also significantly increases the surface area for heat dissipation. Changes in the thickness of rectangular bars do not notably affect the exposed surface area.

For instance, increasing the width from 4 inches to 8 inches for a 1/4-inch bar increases the capacity by about 87%, whereas increasing the thickness of a 4-inch bar from 1/4 inch to 1/2 inch only increases the capacity by about 45%. While both examples double the cross-sectional area, the current-carrying capacity difference between these two examples is 42%.

If you have electrical project needs or require technical support, feel free to contact Chalco. We will provide you with comprehensive solutions and professional services.

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More electrical truc tiep bong da anh busbar products in Chalco

More electrical truc tiep bong da anh products in Chalco

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Common sizes of Chalco truc tiep bong da anh electrical truc tiep bong da anh busbar

Square angle truc tiep bong da anh bar
2mm2*302*402*672*702.5* 25
3mm3*103*153*203*253*303*403*503*603*673*75
3*110
4mm4*104*154*204*254*304*404*454*504*604.6*60
4.8*9.8
5mm5*155*205*255*305*355*405*505*605*805*100
6mm6*206*256*306*406*506*546*556*606*656*70
6*756*806*1006*1206*1506*160
6.3mm6.3*506.3*636.3*63.56.3*806.35*50.86.35*76.2
7mm7.6*807*1507*4*20*4
8mm8*118*308*408*508*518*608*638*63.58*658*70
8*808*908*1008*1208*1258.8*28.6
9mm9*1709*1259. 2*64
10mm10*2010*2510*3010*4010*4510*5010*6010*6310*6510*70
10*8010*9010*10010*11010*11410*12010*12510*14010*15010*160
12mm12*3012*4012*4512*5012*6012*7012*7612*8012*10012*120
12*12512*13012*14012*15012*160
12.5mm12.5*9012.5*10012.5*12512.5*12712.7*101.612.7*160
13mm13*12513*13013*160
14mm14*10014*12014.5*80
15mm15*3015*3515*5015*6015*8015*10015*12015*12515*150
16mm16*3016*9016*10016*11016*12516*13016*14016*15016*160
20mm20*7620*10020*12020*130
Square bar19*1930*4515*15
Round barΦ6Φ8Φ10Φ11Φ12Φ14Φ15Φ15.6Φ16Φ18
Φ20Φ21Φ22Φ23Φ25Φ27Φ28Φ30Φ32Φ35
Φ38Φ40Φ45Φ50Φ55Φ60
Round angle truc tiep bong da anh bar
2mmR2*20R2.5* 50
3mmR3*30R3*40R3*50R3*60R3*80R3*100R3*120R3*160
4mmR4*25R4*30R4*35R4*40R4*50R4*60R4.1*44.1R4.7*151
5mmR5*30R5*35R5*40R5*45R5*50R5*60R5*70R5*75R5*80
R5*90R5*100R5*120
6mmR6*40R6*50R6*60R6*70R6*80R6*100R6*120R6*140R6*160
R6.3*63R6.35*76.5
7mmR7*70
8mmR8*40R8*50R8*60R8*80R8*100RS*120
10mmR10*20R10*40R10*50R10*60R10*75R10*80R10*100R10*120R10*125
R10*150R10*160R10*170R10.4*25
12mmR12*80R12*100R12*110R12*120R12*125R12*150R12*160
12.5mmR12.5*80R12.5*125R12.7*90R12.7*127
13mmR13*120R13*125
14mmR14*100R14*120R14*150
15mmR15*100R15*120R15*130R15*150
16mmR16*150R16*160
19mmR19.05*101.6R19.05*127
20mmR20*80R20*120R20*130
Special-shaped hypotenuse*4*50*5*50*5*60*6*40*6*50*6*60*6*80*8*60*8*80
*8*100*8*120*10*40*10*80*10*100*10*120*12*80*12*100*12*120
*15*120*20*130*28*60
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