6061 vs 7075 CNC Aluminum Bars | xem bong da truc tiep, Machining, Cost
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6061 vs 7075 CNC Aluminum Bars | xem bong da truc tiep, Machining, Cost

Updated : Sep. 04, 2025

Mechanical Properties Comparison: 6061 T6 vs 7075 T6

Property 6061-T6 7075-T6
Tensile xem bong da truc tiep ≥290 MPa ≥560 MPa
Yield xem bong da truc tiep ≥240 MPa ≥500 MPa
Elongation ≥8% ≥5%
Hardness (HB) ≈95 ≈150
Density (g/cm³) 2.7 2.81
Fatigue xem bong da truc tiep Medium High
Cost Low–Medium High (~1.5× 6061)

7075 offers superior mechanical strength but at higher cost xem bong da truc tiep with more demanding machining requirements, while 6061 provides a balanced performance-to-cost ratio.

Machinability xem bong da truc tiep Post-Processing Compatibility

6061 machines smoothly with lower cutting forces, suitable for high-speed, high-feed CNC environments. 7075's higher hardness requires rigid machines xem bong da truc tiep wear-resistant tooling, with slightly lower overall efficiency.

6061 causes less tool wear xem bong da truc tiep easily achieves Ra ≤ 1.6 μm surface roughness. 7075's short chips aid chip evacuation xem bong da truc tiep can achieve fine finishes with optimized parameters, though tool wear is faster.

For anodizing, 6061 produces a uniform decorative or structural oxide layer. 7075's higher copper content can cause discoloration or spots, making it better suited for hard anodizing to improve corrosion xem bong da truc tiep wear resistance.

In welding, 6061 is compatible with TIG xem bong da truc tiep MIG processes, suitable for frames xem bong da truc tiep enclosures. 7075 has poor weldability xem bong da truc tiep is generally avoided for load-bearing welded structures.

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Chemical Composition Comparison

Element 6061-T6 (%) 7075-T6 (%) CNC/Welding/Finishing Impact
Al Balance Balance Base metal; 7075 generates more heat when cutting
Mg 0.8–1.2 2.1–2.9 Higher Mg increases hardness; more tool wear in 7075
Si 0.4–0.8 ≤0.40 Affects anodizing color; 6061 more uniform
Cu 0.15–0.40 1.2–2.0 Higher Cu increases xem bong da truc tiep, lowers corrosion resistance
Zn ≤0.25 5.1–6.1 Higher Zn increases hardening potential
Cr 0.04–0.35 0.18–0.28 Refines grain xem bong da truc tiep improves stability
Fe ≤0.70 ≤0.50 Low Fe improves elongation xem bong da truc tiep fatigue life
Mn ≤0.15 ≤0.30 Grain refinement in conjunction with Cr

Typical Applications

Industry Key components 6061-T6 7075-T6
Aerospace Wing spars, control-surface ribs, satellite bay frames, ground test fixtures Welding-friendly. Suited to large frames. Post-MIG/TIG artificial aging 160 °C × 2 h. Anodizing ≥15 µm xem bong da truc tiep corrosion resistance. Ultra-high specific xem bong da truc tiep. Withstands alternating loads. Re-age after CNC finish milling to relieve residual stress. Hard anodizing ≥40 µm with sealing.
Automation & robotics Linear-guide seats, servo-motor flanges, grippers xem bong da truc tiep pivots Fast cutting, Ra ≤0.8 µm. Anodize 10–15 µm (clear/black). Colored anodizing xem bong da truc tiep visual parts. High-torque joints xem bong da truc tiep gearbox housings. H7/h6 fits. TiAlN tools, Vc 160–200 m/min. High rigidity to suppress chatter.
Motorsport & sporting goods Suspension links,frame lugs/joints, carabiners Cost-friendly. Suitable xem bong da truc tiep batch welding (ER4043/5356). Post-weld aging to avoid softening. Color anodizing enhances brand identity. Steering knuckles, hubs, UAV prop hubs. Forge–extrude–machine integration reduces defects. PTFE-impregnated hardcoat lowers friction.
Consumer electronics Laptop top covers, smartphone mid-frames, heat-spreader bases High-speed milling 25,000 rpm. Cu ≤0.4 % reduces color shift. Fine chamfer plus bead-blast improves hand feel. High-strength thin brackets xem bong da truc tiep module frames. Wall thickness ≥0.8 mm prevents warpage. Finish-milling plus re-aging preserves dimensions.
Molds & fixtures Vacuum-forming molds, die-casting master molds, injection inserts Good thermal conductivity, fast cooling. Cooling channels φ8–10 mm, pitch ≤25 mm. Hardcoat plus PTFE spray. High-pressure injection cavities, CFRP pre-press plates. High compressive strength xem bong da truc tiep heat-fatigue resistance. Post-hardcoat polish to Ra ≤0.4 µm.
Architecture & transportation Roof racks, lightweight ladders, metro screen-door frames Controllable cost, good weatherability. Twin-gun MIG xem bong da truc tiep large members. Outdoor anodic film ≥15 µm. Lightweight nodes xem bong da truc tiep high-load hinges. High yield strength increases safety margin. Mechanical fastening replaces welding at critical locations.

Dimensional Tolerances

Nominal Diameter (mm) h9 (mm) h10 (mm) h11 (mm)
6 – 10 −0.036 / −0.075 −0.036 / −0.090 −0.036 / −0.120
10 – 18 −0.043 / −0.090 −0.043 / −0.105 −0.043 / −0.135
18 – 30 −0.052 / −0.110 −0.052 / −0.130 −0.052 / −0.160
30 – 50 −0.062 / −0.130 −0.062 / −0.160 −0.062 / −0.200
50 – 80 −0.074 / −0.160 −0.074 / −0.190 −0.074 / −0.240

Chalco offers standard ±0.02 mm tolerances, with ±0.01 mm available xem bong da truc tiep high-precision needs.

FAQs

Q:Which should I choose, 6061 or 7075?

A: For high strength xem bong da truc tiep load-bearing, choose 7075. For machining efficiency, anodizing quality, xem bong da truc tiep welding, choose 6061.

Q:Which is easier to CNC machine?

A: 6061 machines more easily xem bong da truc tiep cost-effectively; 7075 requires careful tool xem bong da truc tiep cooling management.

Q:What about anodizing differences?

A: 6061 yields a uniform bright oxide layer; 7075 benefits from hard anodizing.

Q:What tolerances can you provide?

A: Standard ±0.02 mm; custom ±0.01 mm available.

Q:What tooling is best?

A: 6061 works with standard tools; 7075 works best with TiAlN-coated tools, 150–250 m/min cutting speed.

Why Choose Chalco CNC-Turned Aluminum Bars?

  • Global delivery to 60+ countries
  • Custom tolerances to ±0.01 mm
  • Full processing: turning, chamfering, polishing, anodizing
  • Complete certifications: EN 10204 3.1, SGS, RoHS, ASTM
  • Traceability with QR batch management xem bong da truc tiep technical support

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